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Frequently Asked Questions


Performance
Price
Sales & Service
Fabrication
Custom Pultrusions
Technical Product Questions

 

Performance


Q. How does FRP compare to steel in strength?
A. Please see EXTREN® vs. Steel comparison flyer or the DURADEK® vs. Steel comparison flyer.

 

Q. How does FRP compare to aluminum in strength?
A. Please see EXTREN® vs. Aluminum comparison flyer or the DURADEK® vs. Aluminum comparison flyer.

 

Q. How does FRP compare to wood in strength?
A. Please see EXTREN® vs. Structural Timber comparison flyer.

 

Q. How does FRP handle hot and cold temperatures?
A. Temperatures must be taken into consideration during the structural design process. Refer to the Strongwell Design Manual for a chart showing changes in mechanical properties as the temperatures reach 125 degrees Fahrenheit and higher. Cold temperatures are generally of little concern unless below -40 degrees Fahrenheit.

 

Q. What is the service life of Strongwell’s materials?
A. The service life of any particular product depends on the application in which it is installed. Generally speaking, Strongwell customers have reported products that are still in use after 25 years of active service.

 

 

Price


Q. How does FRP compare to stainless steel in price?
A. Strongwell’s FRP materials are normally less than the cost of stainless steel.

 

Q. How does FRP compare to carbon steel in price?
A. Strongwell’s FRP materials are generally more expensive than steel when comparing material costs. However, when factoring in installation, handling, transportation and other associated expenses, the total installed cost of FRP is more competitive to carbon steel.

 

Q. How does FRP compare to aluminum in price?
A. Strongwell’s FRP materials are usually priced competitively with aluminum and the total installed cost generally makes FRP a more price competitive choice than aluminum.

 

Q. How does FRP compare to wood in price?
A. Strongwell’s FRP materials cannot compete with wood on price alone. Customers considering using FRP in place of wood should evaluate the strength, rot resistance and overall performance requirements for the application and choose the best material accordingly.

 

 

Sales & Service


Q. How and where can I purchase Strongwell’s products? Does Strongwell have a stocking distributor in my area?
A. Strongwell has stocking distributors throughout the United States and representatives in many locations around the world. If you are a U.S.-based customer, please contact Strongwell’s Customer Service Department at (276) 645-8000 to find the closest stocking distributor in your area.

If you are a Europe-based customer, please contact Strongwell’s European Business Director, Richard Irvine, at rirvine@strongwell.com for the closest representative in your area. For customers in all other locations, please contact Strongwell’s International Business Group at jwalters@strongwell.com for the closest representative in your area.

 

Q. Who is Strongwell’s Regional Sales Manager for my area?
A. View a map which identifies the Strongwell Regional Sales Manager for your area.

 

Q. What is your lead time?
A. Lead times vary; stocked items typically have a lead time of 48 hours or less. If the item is not stocked, please call Customer Service to inquire about its lead time.

 

Q. Can Strongwell provide Certified Engineering Stamps?
A. Yes. We have engineers registered in many states who can stamp drawings we provide. Strongwell also has the option of retaining engineering services in any state in which our in-house engineers are not registered.

 

Q. Is Strongwell an ISO 9001 certified company?
A. Yes. All Strongwell divisions are ISO 9001:2000 quality certified. View Strongwell's ISO Certificates for each division: Bristol, Highlands, and Chatfield.

 

Q. Does Strongwell have the manufacturing capacity to handle my volume of business?
A. Strongwell has three pultrusion facilities to service your composite profile needs. Plants are located in Bristol, VA, Chatfield, MN and Washington County, VA. These facilities are all ISO 9001:2000 certified and operate a number of machines to offer virtually unlimited capacity to meet our customers’ needs.

Strongwell is equipped with its own tool and die capabilities as well as pultrusion machine design/build abilities. Strongwell also can add more machines based on business needs and decisions.

 

 

Fabrication


Q. How do I fabricate Strongwell’s products?
A. Strongwell’s pultruded FRP products can be cut, drilled, and otherwise fabricated using standard carpenter’s tools. Carbide blades and drill bits are recommended to facilitate the task and extend the life of the blade or bit. Refer to the EXTREN® Fabrication and Repair Manual or the Grating Field Fabrication Guide for more information on fabricating Strongwell materials.

Q. Can we provide pre engineered and fabricated materials?
A. Yes, Strongwell has in-house engineers, estimators, drafters and fabrication services available. The Strongwell Design Manual is available to assist outside engineers in the design/built process.

 

 

Custom Pultrusions


Q. How do get a design review and quote for a custom composite profile?
A. Begin by completing the Custom Pultrusion Checklist on Strongwell’s web site. The Custom Pultrusion Checklist is essential in determining the various requirements of the custom profile you seek based on the end use application the profile will be used in. Strongwell can also help you fill out the checklist by contacting either the Bristol Division Technical Sales Department at (276) 645-8107 or the Chatfield Division Technical Sales Department at (507) 867-1217.



Q. What is the difference between a “custom shape” and an EXTREN® shape?
A. EXTREN® is a proprietary product line of common structural shapes made in specific reinforcement design and resin types. EXTREN® shapes have known testing and property information and are already tooled to make specific “stocked” and “non-stocked” items.

Custom shapes are profiles Strongwell has helped to design in which materials such as reinforcements and resins have been altered to achieve certain properties or attributes of the finished profile in a particular application or use. Pultrusions can be customized in one or more ways such as shape, resin matrix, reinforcements and composite design. Customized shapes may have similar properties to EXTREN® or they may have completely different properties depending on the final profile design for reinforcements, resin type and shape.

 

Q. Can pultruded profiles be customized for specific applications where corrosion and/or ultraviolet radiation are a concern?
A. Yes. Strongwell has a Corrosion Resistance Guide to help you with these types of applications. For customized profiles or specific end-use applications, please contact Strongwell for assistance in the profile design. Various types of resins and surfacing veils can be considered to enhance corrosion protection.

Ultraviolet Radiation (UV) will attack FRP composite profiles. Consideration of the end-use application at the start of the design review process will help to determine the amount of UV protection required in the customized profile. Design elements used to combat UV degradation are resin selection, UV inhibitors added to the resin, synthetic surfacing veils, color and coating materials such as UV stabilized polyurethane based paints and coatings.

 

Q. Can I customize the color of a pultruded composite shape?
A. Yes. Strongwell has a variety of standard color offerings from which to choose. Other colors can be developed with our pigment suppliers and sampled to the customer for approval. Strongwell designs to “ball park” color, using the Pantone Color Formula Guide, customer submitted samples showing desired color, and other sources. When considering color, it is important to note that various types of resins, reinforcements and synthetic veils may affect the final profile color.

Color matching can be done but it takes a significant lead-time and usually results in several attempts to match a color. Cost of color matches are dependant on the color and the estimated amount of engineering and machine time required to achieve the desired or approved color.

 

Q. What is the surface quality of a composite profile?
A. The surface quality of a composite profile can be altered in many ways. Strongwell can alter the surface of the profile by resin type, synthetic veil choice, reinforcement type, profile coating, etc. During the design review process, we will help you to determine the type of surface quality you need for your specific application.

 

Q. How do you document and specify visual standards for custom profiles?
A. Visual specifications are difficult to determine based on a number of possible conditions that could exist with a pultruded composite profile. Strongwell has developed an EXTREN®/custom profile visual specification sheet for documenting the various conditions.

In the absence of specific customer visual specifications, Strongwell quotes and produces to our own visual standard 01.0036.004. This specification is available to Strongwell customers to determine the condition, definition and acceptance level of specific possible defects in the end pultruded composite profile.

 

Q. How is tooling handled for custom pultruded profiles?
A. Strongwell is your one-stop shop for customized profiles and pultrusion tooling. After reviewing the checklist requirements and determining the composite design and specifications, Strongwell will quote the profile and the tooling required to make the profile. Strongwell’s assistance in the design, order placement and implementation of pultrusion tooling makes the ramp-up process less difficult for the customer.

 

Q. What if I do not know “all of the particulars” of what I need for a custom profile?
A. Strongwell is the world’s leading pultruder of fiberglass profiles. We have a number of registered professional structural, composite, civil and mechanical engineers on staff to guide you through the design process. We also have auto-CAD capabilities and technical sales professionals to assist you in your design and application.

 

 

Technical Product Questions


Q. Does Strongwell have design tables for structural members like the grating tables?     
A. Yes, see the Strongwell Design Manual.  The Design Manual is formatted similarly to the AISI steel manual with section properties, allowable loads for flexural members, allowable compressive loads for columns, and design equations to help you understand the capabilities of Strongwell’s products. Registered structural engineers are also available to help answer questions.

Q. How do I determine which DURADEK® pultruded grating series to use?
A. Refer to the load tables found in Strongwell’s Fiberglass Grating Brochure to determine the product that best meets the loading requirements for your application.

 

Q. Could an EXTREN® vehicular bridge deck span 12 feet with an H-20 loading?  
A. Test data on Strongwell’s EXTREN® deck is available in our Bridge Components brochure. Several unique factors must be considered in design of an FRP bridge deck and we suggest contacting Strongwell’s structural engineers early in the design stage.

 

Q. How do I design a column using EXTREN® TS 9 x 6 x 5/16 column?              
A. See the Strongwell Design Manual, pages 3-4, 3-5, 6-16, and 9-2 through 9-9.

                                                                                                                             

Q. What FRP grating system will meet ADA requirements in a bridge load situation?
A. DURAGRID® pultruded fiberglass grating and SAFPLATE® gritted fiberglass plate can meet ADA requirements. Refer to the load tables for DURAGRID® and SAFPLATE® and compare to local code requirements.

                                                             

Q. Can COMPOSOLITE® be used as a wall extension for catch basin wall? 

A. Yes, see the Strongwell Design Manual for more information.



Q. Does Strongwell have products that can carry “pedestrian loads” for an 8’ span on a bridge?
A. Yes, DURAGRID® HD pultruded grating or COMPOSOLITE® structural building panels may be suitable for your application. Please refer to the Fiberglass Grating Brochure, the COMPOSOLITE® brochure, or the Strongwell Design Manual for more information.

                                                             

Q. I need a structural tube to support antenna. Do you have a recommended product I can use?                        
A. Strongwell recommends the use of EXTREN® 3” x 3” x ¼” or 4” x 4” x ¼” square tubes. Please refer to the Strongwell Design Manual for more information.

 

Q. How does the toggle on COMPOSOLITE® work structurally? Is there a means to band the open ends?                              
A. When used with an adhesive, the toggle makes the COMPOSOLITE® panel connections as strong as the shear strength of the joint. Refer to Section 15 in the Strongwell Design Manual for more information.
With regard to banding, a fiberglass channel measuring 3.42” x 1.3” x .125” can be used to cover and band open ends on COMPOSOLITE® panels.

 

Q. Please provide info on EXTREN® angle used as a flexural member.    
A. Strongwell only publishes flexural information on sections that are efficient in bending.  An EXTREN® angle is neither efficient nor recommended as a member in bending.  A test program would be required to determine performance.



Q. How do Strongwell’s FRP structural materials perform in abrasion resistance compared to wood?
A. Strongwell lists this information on page 3-3 of the Strongwell Design Manual (Barcol Hardness of 45). Abrasion is a complex subject with numerous variables. Generally, FRP should perform as well or better than wood in normal sand or grit paper type abrasion events.

Please refer to page 3-3 of the Strongwell Design Manual for more information.

 

Q. Does Strongwell have information on column base plates and up-lift?
A. Yes. Please refer to pages 19-8 and 19-9 of the Strongwell Design Manual for more information.



Q. I am attempting to use a 24” I beam with a 20’ span without lateral bracing. How can I find maximum bending stress (Fu)?

A. An I beam of this span without lateral bracing limits stability. Please refer to equations on page 8-4 of the Strongwell Design Manual and to model beam end conditions on page 8-6). Use proper C1 and Ky coefficients and calculate Fu.